Ford 2.3
Turbo
Fastener
Guide |
Here is
an
evolving
list of
the
fasteners
on a
Ford
2.3L
Turbo
Engine
and
other
locations.
Hopefully,
the list
will be
completed
some
day!
Application
Specific
fasteners
are from
a 1988
Thunderbird
TurboCoupe. |
Name/Description |
Dimensions |
Tool
Size |
Comments |
A/C
Compressor
to
Bracket |
M10x62mm
1.5
pitch |
|
Partially
threaded:
33.5mm
thread,
22.5 of
no-thread
between
head and
beginning
of
threads |
Tensioner
Spring
Bolt |
M10x23.5mm
1.5
pitch |
17mm |
Shoulder
14.8mm
dia. x
25mm
long.
Accepts
timing
cover
bolt
into
head. |
Spring
Tension
Stud |
M8x13mm
1.25ptch |
|
shoulder
9.88mm
dia. x
2.2mm
long |
Tensioner
Plate
Retention
Bolt |
M8x20mm
1.25
pitch |
|
has
captured,
serrated
lock
washer |
Upper to
Lower
Intake |
M8x35mm
1.25
pitch |
|
4 ea.;
all have
captured
washer.
Two of
them
have
extended
studs
from
heads;
M6x15.5mm
1 pitch
for
bracket
security. |
Intake
to
Throttle
Body
Bolts |
M8x30mm
1.25
pitch |
|
2 ea. |
Intake
to
Throttle
Body
Studs |
M8x??mm
1.25
pitch |
|
2 ea.
Uses
accompanying
nuts.
Thread
dims.
for
Intake
side of
stud
unknown
at this
time. |
Auxiliary
Throttle
Return
Spring/Cruise
Bracket
to Upper
Intake |
M8x20mm
1.25
pitch |
|
2 ea.
Partially
threaded
(20mm)
w/
captured
lock
washer. |
EGR
Valve
Body to
Upper
Intake |
M8x40mm
1.25
pitch |
|
(or of
sufficient
length)
w/
captured
lock
washers |
Alternator
to
Bracket
Bolt
(pivot
bolt) |
7/16" x
5" 12
TPI
Grade 8 |
|
partially
threaded;
40mm or
approx.
1.6" |
PS/Alt
Bracket
to Block
Bolts |
M10x28.5mm
1.5
pitch |
|
2 ea. w/
locator
nose;
25mm
thread
Class
9.8 |
" |
M10x43mm
1.5
pitch |
|
1 ea.;
40mm
thread,
3mm nose |
" |
M10x43mm
1.5
pitch |
|
1ea.;
40mm
thread,
3mm
nose. w/
M8x11mm
1.25
pitch
stud
from
head for
engine
ground
contact |
Upper
Alt
Bracket
to Block
Bolts |
M8x43mm
1.25
pitch |
|
3 ea.;
40mm
thread,
3mm nose |
Fuel
Rail to
Lower
Intake
Bolts |
M8x20mm
1.25
pitch |
|
2 ea. |
Lower
Intake
to Head
Bolts |
M8x30mm
1.25
pitch |
|
8 ea. |
Water
Pump to
Block |
M8x50mm
1.25
pitch |
|
3 ea.
partially
threaded,
32mm,
Class
8.8 |
Timing
Cover to
Block/Cylinder
Cover
Bolts |
M6x16.3mm
1 pitch |
|
4 ea.;
0.1875"
shoulder
length. |
" |
M6x21mm
1 pitch |
|
1 ea.;
0.329"
shoulder
length. |
" |
M8x18mm
1.25
pitch |
|
2 ea.;
w/
captive
washer
(TC to
cylinder
cover) |
Intermediate
Shaft
Sprocket
to Shaft
Bolt |
M10x40mm
1.5
pitch |
|
partially
threaded
(28mm),
w/
non-captive
washer
(35mm
O.D.,
10.6mm
I.D.,
3.82mm
thick) |
Cam
Shaft
Sprocket
to Shaft
Bolt |
M12x45mm
1.75
pitch |
|
partially
threaded
(32mm),
w/
non-captive
washer
(35mm
O.D.,
13mm
I.D.,
5mm
thick)
May be a
special
washer...
appears
concave. |
Crankshaft
Sprocket
to Shaft
Bolt |
M14x40mm
1.5
pitch |
|
partially
threaded
(33mm)
w/
non-captive
washer
(37mm
O.D.,
15.5mm
I.D.,
6mm
thick) |
Exhaust
Manifold
to Head |
M10x55mm 1.5 pitch |
|
Partially threaded (around 30mm thread length) For strength, and availability any B7 fastener will do the job well. 4140 or 4130 heat treated, black oxide coated. Never had issues with socket head bolts holding to the head. Cheap, and available at about every Ace Hardware, Fastenal, or Grainger. The stock bolts are actually a better material than this but they are no longer available new. |
Distributor
Retention
Bolt |
M10x35mm
1.5
pitch |
17mm |
1 ea.
Class
10.9
(for
some
bizarre
reason...
doesn't
need to
be rated
nearly
that
high) |
Rocker
Cover to
Head
Bolts |
M6x40mm
1.0
pitch |
8mm |
6 ea.;
Class
9.8;
12.85mm
flanged
head. |
"
|
M6x40mm
1.0
pitch |
8mm |
2 ea;
Class
9.8;
12.85mm
flanged
head w/
a 25mm
un-threaded
stud
from
head.
stud is
grooved
to
receive
what
appears
to be a
small
c-clip
or
similar. |
To be
continued... |